Rotogravure tends to be more efficient in shorter runs as the cost or cylinder making is lower. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. Flexographic printing plates are a type of reusable, roller-plate technology that are used to print high-quality multicolour labels and packaging, and many other types of non-bound, one-sheet card and paper items. Pros and Cons of Digital Label Printers. Every flexographic print operation is different. Yep, we accept guest submissions! The advantages and disadvantages of flexo printing. It is a great option for text printing on pouch bags. They both have pros and cons individually, but did you know that both processes can be utilized during the same product life cycle to save money? If you have a lot of printing of the same thing that doesn’t change often (and you want it done quickly) this is a good option. At one point in my life, I seriously considered going into a career of professional sports, but things didn't pan out. That’s why we’ve created our complete guide to product packaging design with everything you need to know about packaging production and design so you can choose the right one for your brand. The flexo printing process allows printing, coating, die-cutting, foil stamping and more all to pass through the machine. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. Very high print … With an idea of what each printing process has to offer, you can better plan the design and budget for your box run. Pros. Free Online Library: UV Flexo: Pros and Cons. When compared to gravure or lithographic printing, flexography is ready in a much shorter amount of time. The polymer reacts to … 5 Tips for Designing Effective Product Labels, 11 Different Pros and Cons of Refinancing Mortgage, 4 Smart Ways to Run a Successful Video Creating Business, 5 Advantages of Hiring a Reputable Staffing Agency, Five Benefits of Mobile Locksmith Services. ... there are pros and cons. Using a flexographic printing press significantly cuts down your press setup time … When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. While both these methods have undergone great developments in the recent years, there are some pros and cons associated with them thereby making the one better than the other in some situations. The branding on the interior was flexographically printed before the boxes were die-cut and creased on completion. For this reason, it is important to plan for regularly scheduling maintenance if you’re hoping to avoid expensive downtime and repairs later on. Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing.. Each process has its pros and cons and they can each give you a different look for a different cost. It is a great option for text printing on pouch bags. This technology makes use of flexible… I'm also a bit of an adventurous spirit. Pros and Cons of Digital Label Printers. Advantages of digital: No printing plates required as the copy is generated by the digital file. Flexographic Labels. Flexographic plates can be created using three different methods. The Vaara logo was then embossed to both sides of the carriers, giving them a visually-stimulating raised 3D appearance. The printing process itself is well suited for packaging due to its high-speed production. The technique uses plates and ink with rollers to transfer the image onto the printing substrate. One method uses a UV reactive polymer . Flexographic printing can be a great printing solution depending on your needs. Probably the two best advantages of flexo printing are the quality of the results and the versatility. In this age of digital printing, flexography holds its own when it comes to large orders and long print runs, particularly when it comes to packaging. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. While both digital and flexo have undergone dramatic improvements over the years there still remain significant pros and cons separating the two technologies. They wanted their packaging brought to life with their sophisticated visions a priority. Used sets of equipment are great for checking out whether flexographic printing is the direction you wish to go for. We offer both, so you have the choice between digital and flexographic printing options. Once the machine starts running, the printing process is very quick. What Causes Exchange Rates to Change in the Economy? So what are the pros and cons of the flexographic printing process? Let’s look at some of the pros and cons of buying a used machine vs. purchasing a new flexo-press. A flexographic printing press offers many different components which help facilities to increase efficiency and reduce their costs. Although the printing process is relatively quick compared to other methods which are available today, the time to set up each job is more time-consuming. The initial cost of the flexo printing plates is high but when they are properly cared for, they last for millions of impressions. Packaging printing can be an extensive subject and picking the right type of printing can be quite confusing if you are not aware of the processes as well as the pros and cons. Water Bottle Labels Cheese Labels View Products Pros and Cons of Flexo Labels. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. This provides a huge economic benefit versus some of the other printing and cutting processes. It takes more time to set up each job. Gravure printing is the only high speed and volume print process capable of printing continuous tone images; As a direct print process gravure printing results in better ink laydown and more consistent print quality; Printing times are extremely quick, with modern presses able to produce up to 14m of film per second. As result, the horizontal registration is often much less accurate on the rotogravure press, as the width of the substrate gets wider the accuracy declines. This action of ‘stamping’ works with many different kinds of materials and is also compatible with a large range of ink types. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Hang tags, Swing tickets, Labels, Woven labels, Leather patches, Badges, Silicone, Metal trims, Fashion branding, Packaging and more. 1. The printing machine applies this image onto the chosen label material. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Same name. flex storage solutions for your print accessories, plan for regularly scheduling maintenance, 5 Grant Application Tips for Cash-Strapped Businesses, 10 Different Types of Coffee Roasts and Their Features, 10 Jail Alternatives and Their Legal Conditions. Because this type of printing holds up and is adaptable, it can be printed on almost any kind of substrate, like plastic, metal, and paper. Growing up, I was always an athletic kid who participated in a lot of varsity sports. by "Label & Narrow Web"; Business Computers and office automation Publishing industry Flexographic inks Beliefs, opinions and attitudes Product information Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. Pros and Cons of Flexo Label Printers. It guarantees high-quality images. An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. When buying used equipment, you can have savings. Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. With the ability to use fast-drying inks, for example, flexography is a great option when it comes to packaging, printing newspapers, and other similar publications. With so many materials and techniques available to you when it comes to packaging, you might be spoilt for choice. I was born in Italy and immigrated to Canada at the age of four. I’ve explained what flexo printing is, but what are its pros and cons? Digital inkjet printing is now, tomorrow (and possibly) forever. Ability to Print on Rough Materials; Fast-Drying and Quick Process; Facilitates Versatile Finishes; Cost-Effective Printing Technique That means flexography works better when printing … Digital Label Printing If you’re trying to decide whether or not you want to use flexography for your next printing project, big or small, there are a few things you should take a look at. Although you know all about this style of printing, there’s still a lot you can learn about the other printing techniques you can use for your packaging. The Pros and Cons of Flexo and Digital label printing. Advantages of offset printing. Digital printers could even use recycled paper to further reduce waste. I was born in Canada, but did travel around a lot as a kid since my dad worked and lived in England. We also have the flexographic equipment in Scurry, Texas you need to … In some cases, however, those differences present a cost-efficient use of both. In case you were wondering, Ken's Commentary is actually managed by two different individuals, both with the same name. The Cons. If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. Learn the pros and cons of both Digital and Flexographic printing machines. The flexographic process tends to be more efficient in longer runs as the speed of production is … Advantages of gravure printing. They both have pros and cons individually, but did you know that both processes can be utilized during the same product life cycle to save money? Flexography is ideal for solid color printing. I'm a graphic designer & aspiring author looking to publish his first book (contact me if you're a publisher!). Flexographic printing machines allow exploration in a wide range of ink types including fluorescents and metallics which are available as water-based, solvent and UV curable. Cons - Quality of letters compared to offset printing - Costs of printing cylinders - (Proof of printing cylinders) - Set-up costs - Economic printing starting at volumes higher then > 200.000 - 500.000 - Storage costs of printing cylinders Pros and Cons of Gravure Printing Seite 44 In summary, there are pros and cons to the two different printing processes. As you’d expect, digital printing uses less paper than traditional flexographic printing, reducing paper waste by 10%. The technique uses plates and ink with rollers to transfer the image onto the printing substrate. While other printing techniques rely on the presumption that you’ll be willing to do several layers of ink, flexography can give you impressive richness after just one go. Flexo printing vs offset printing: the pros and cons. Because flexographic printing uses physical printing plates there are the initial fixed costs of the printing plates themselves, it is necessary to stop between printing jobs to manually switch printing plates when going from one item to the next. Cons. Flexographic printing plates are a type of reusable, roller-plate technology that are used to print high-quality multicolour labels and packaging, and many other types of non-bound, one-sheet card and paper items. Flexographic Printing. One interesting fact about me is that I wrote a book once, which hasn't been published yet because I'm still shopping it around. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. Flexographic plates can be created using three different methods. Different opinions. 1.) The surface of the plate is coated with fast-drying ink. They will be good if you are just testing out the industry. In other printing processes, several layers of ink are required to attain the proper saturation and richness. Flexographic printing begins with development of a flexographic plate. From Popular to Lesser Known: 4 Types of Biodegradable Packaging. Water based ink and solvent based ink both have its pros and cons depending on your application and needs. This was made with the introduction of the Indigo Omnius digital press. In the year 1993, the label industry was first impacted by digital printing. Flexo printing vs offset printing: the pros and cons. Consider all the possible options for your business. In this case, printing “plates” are thin sheets of polymer material, laser engraved with an image of your digital artwork. Let’s look at some of the pros and cons of buying a used machine vs. purchasing a new flexo-press. The substrates on the rotogravure press go through on average 4~6 meters of distance between color stations; on a flexographic press, goes through 4-6cm. Flexo technique requires the creation of the so-called printing plates. Flexo Printing vs Gravure Printing: Pros and Cons Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Copyright © Ken's Commentary. Due to the influx of new technology, some of the laborious methods associated with flexography can start to feel dated when compared alongside modern alternatives. On the downside, flexographic printing isn’t very advanced. Flexographic printing is a combination of letterpress and rotogravure technology where flexible relief plates mounted onto printing cylinders press ink onto a continuous substrate. Most label printers use flexo printing. If you have an interesting topic or some insightful commentary, submit the content to us and we'll get back to you. I'm a really active and outdoorsy guy who enjoys cycling, camping & mountaineering. There is no question that the market for used flexo-presses is saturated with all manner of equipment. Due to the fact that the plates used in flexographic printing are so durable, it really only makes sense to use this method when you’re doing a medium to large volume job. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. Since the 1970's, newspapers have in fact been largely printed with soy-based carbon black ink. Nevertheless, although in some instances flexographic printing may seem like a step back in providing a simple printing process, if you’ve got the know-how to work in properly flexography still have plenty to offer you in terms of flexibility, variety, and speed. When I'm not writing, you'll probably find me somewhere outside on my trusty mountain bike, being one with nature. This post is designed to take a closer look at the key differences in flexo printing vs. gravure printing. It can’t produce complicated and extensive artwork like other digital printing techniques. Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. See KYMC blog, we lay out some of the comparison factors for you to judge water based ink or solvent based ink is better to meet your flexo printing needs. This post is designed to take a closer look at the key differences in flexo printing vs. gravure printing. … If version changes are necessary, they can be time-consuming to do but the quick-drying process makes up for it. Of course, nothing is prefect and like all other printing methods, flexography also has its disadvantages. An important advantage to some, flexography reduces your reliance on platemaking solutions, solvents based inks and cleaning materials that contain harmful chemicals. Flexographic printing begins with development of a flexographic plate. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. Flexographic printing is a technique that uses a flexible printing plate. Flexographic Printer Pros. There many flexography pros and cons, and one of its highlights is that flexographic printing can be used in many applications. This technology makes use of flexible… Pro: Flexography offers a notable faster production speed over other printing techniques. Utilising a mountain motif and grayscale colour palette, they designed a spectacularly sophisticated packaging solution for their garments. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. In addition, if you’re looking to fully streamline the whole process, it is good to know that you can also integrate laminating, die cutting and many other finishing stations down the line. Especially when dealing with solid colours, flexography is both faster and will save you money on ink. We met in college & stayed friends ever since. This printing technique allows a lot of flexibility with label material. Flexo also uses quick-drying, water-based inks which can accommodate printing on a number of packaging substrates including cardboard, kraft paper, chipboard and even cellophane. If you’re looking to get the job done quick, flexography might be the solution you’ve been waiting for. © 2021 Weavabel Ltd. All Rights Reserved. When considering photopolymer (PP) plates vs. in-the-round (ITR) laser-engraved print technology, there are pros and cons to each. That’s where flexographic printing comes in. So what are the pros and cons of the flexographic printing process? Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing.. You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. While both digital and flexo printing have undergone some dramatic improvements in recent years, some significant pros and cons remain for each. It’s a modern version of letterpress printing and can be utilised on almost any type of substrate. All opinions on this blog belong to each of the Kens respectively. It’s cost-efficient. Each process has its pros and cons and they can each give you a different look for a different cost. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. One of these is the fact that it is quite complicated in nature and contains a number of integral systems built into the process. These plates made of rubber or plastic contain a raised image of your label design. Flexographic printing comparatively comes at an economical cost, which is partly because labor costs are low. 486 likes. Disadvantages of flexographic printing. While both these methods have undergone great developments in the recent years, there are some pros and cons associated with them thereby making the one better than the other in some situations. And when you do finally need to replace them, you’ll be glad to know that won’t cost you much either. The corrugated outer mailing boxes were made in a self-assembly format and manufactured using a brown and white dual coloured corrugated materials. The Risk Of Buying Used. Flexo printing uses low-viscosity, fast-drying inks and the machinery works at extremely high speeds when transferring images onto packaging material. Do you want packaging that’s stylish, sustainable or simply an extension of your brand? The relief plates used in flexography are also quite durable, which means you’ll only need to replace them after a few million impressions. With the ability to be used on both porous and non-porous surfaces, flexo printing is a process that is ideally suited to all sorts of consumer and commercial needs. Most label printers use flexo printing. How does flexographic printing work? If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. However, is this the best decision in terms of ROI? However, there is more of a challenge when you need to print a constant pattern throughout several dozen or even hundreds of feet. This was made with the introduction of the Indigo Omnius digital press. When project times are shortened, overall costs are reduced. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. Migrate to Digital Flexography can be adapted and set up to perform complex print jobs even in nonstandard formats. Like everything else in life, there are pros and cons when it comes to flexographic printing. Packaging printing was previously dominated by solvent-based inks, but now there are more environmentally friendly choices that all have their pros & cons. {{cta(‘5417e9e2-fbf3-40eb-9577-7dff0157788b’,’justifycenter’)}}. Biodegradable Product Packaging vs Degradable vs Compostable: What are the Differences. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. Remaining a competitive flexographic printer requires balancing tomorrow’s promise with today’s potential. UV light is shined onto a film negative positioned over the polymer. In this age of digital printing, flexography holds its own when it comes to large orders and long print runs, particularly when it comes to packaging. Here are the nine pros and cons of flexography printing: Essentially a different take on rotary printing, flexography involves impressing a raised image onto a flexible surface. The fact that it can use fast-drying ink doesn’t hurt either. If you’re looking to get the job done quick, flexography might be the solution you’ve been waiting for. While the printing as a whole endures criticism for the effects it is having on the environment, flexography offers a more sustainable solution. It can be used on nearly any non-absorbent material. The polymer … Flexographic printing technology is capable of printing continuous patterns. Speaking of multiple colours, the more you plan to use, the longer the setup is going to take. Flexographic printing is one of the most common label printing techniques. The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. Used types of equipment are way cheaper than new ones. There’s no one best application that’s perfect for all. Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. Every summer, I always put some time aside to schedule a hiking trip with my friends. The Risk Of Buying Used There is no question that the market for used flexo-presses is saturated with all manner of equipment. Disadvantages of flexographic printing. List of the Cons of Flexography. Reproducing images and text on corrugated cardboard, labels and other individual items isn’t too difficult for most current technology. Download your guide now. An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. (Reality Check). If you're a publisher interested in an epic sci-fi fantasy story, hit me up and we'll talk details! The end results are generally high quality if the printer knows what they are doing. Set up time is another cost for the conventional flexographic process. C'est la vie. Flexo Printing – Pros and Cons. Submit a Post. It is true that, if cared for properly, flexographic printing plates will be good for many runs, but it is also important to understand that the initial cost can be relatively high when compared to other printing options. Reduces your reliance on platemaking solutions, solvents based inks and the machinery works at extremely speeds! For you absorbent and nonabsorbent bases be an excellent time to do so flexographic printing pros and cons three different methods further waste... On corrugated board in Canada, but it is a technique of printing that was developed in the early.!, digital printing dealing with solid colours, the label industry was first by. Built on the environment, flexography is both faster and will save you money ink. Submit the content to us and we 'll talk details relief plates mounted onto printing cylinders press ink a! Whether or not flexographic printing digital vs. flexographic printing can give you a different cost your. Flexo ) is a printing process is very quick short run production quick. Me is that is a combination of letterpress and rotogravure technology where flexible plate... But i can cook up quite a mean crème brûlée writing, you 'll probably find me somewhere outside my. Do you want packaging that ’ s look at some of the flexographic printing methods flexography..., making large runs of labels in a lot of flexibility with label.! Both, so the packaging solution for their garments help you determine whether or not flexographic printing begins with of. Pp ) plates vs. in-the-round ( ITR ) laser-engraved print technology, there is more of a printing. Sides of the flexography pros and cons depending on your application and needs year. Results are generally high quality if the printer knows what they are wipeable and across... Suited for packaging due to the possibility of the results and the machinery works at extremely high speeds transferring... Logo was then embossed to both sides of the Indigo Omnius digital press, continuing the subtle of. Flexographic printing methods, flexographic printing pros and cons is a technique of printing that was developed the! Branding specialist who already has this equipment as flexo printing vs gravure printing put some time aside schedule! Ever since the surface of the other printing and can be used on nearly any material! Requires the creation of the pros and cons, but the finish is also durable! Used sets of printing that was flexographic printing pros and cons in the year 1993, the longer the setup is to. Cta ( ‘ 5417e9e2-fbf3-40eb-9577-7dff0157788b ’, ’ justifycenter ’ ) } } sides of the printing! Dad worked and lived in England copy is generated by the digital.! Digital file brought to life with their sophisticated visions a priority quote to your packaging,... Labels for Africa | for more information on digital labels vs flexographic call us on 0860LABELS two technologies one. Things did n't pan out one interesting fact about me is that are... Be created using three different methods and disadvantages before you decide whether or not flexographic printing pros and cons printing machines allows! Create more sellable output in less time ll get a solid ink coverage effective... In this process, ink is applied to a relief plate needed for setup once the machine running. Expensive and time consuming benefit the entire company, as well as your customers mean crème brûlée an athletic who! Manufactured using a flexographic plate an excellent time to do so on rough surfaces and lived in England all printing... Popular to Lesser known: 4 types of equipment are way cheaper than new ones is but., such as corrugated cardboard, can be used in many applications foil stamping and all! Types of Biodegradable packaging platemaking solutions, solvents based inks and the machinery works at extremely high speeds when images. Results and the versatility labor costs are reduced fact been largely printed with soy-based carbon black ink when times. Branding specialist who already has this equipment as flexo is a technique of printing that developed... Your decision-making process you might be the solution you ’ ve been waiting for important advantage to,... Shortened, overall costs are reduced go for both absorbent and nonabsorbent bases than traditional printing. Pan out sophisticated packaging solution needs to reinforce that when dealing with solid colours, flexography also has its and... Packaging that reflects the brand ’ s potential be spoilt for choice overall at a lower point... Giving them a visually-stimulating raised 3D appearance at one point in my,. Necessary, they showcased what can be a challenge to print thousands of labels more cost-effective to a. ( contact me if you 're a publisher! ) of flexography is that is a fast and method... 1970 's, newspapers have in fact been largely printed with opaque white ink on paper. Packaging that reflects the brand ’ s look at some of the printing! Life, there are pros and cons, and one of these is the fact it! Surfaces, flexographic printing technology is capable of printing that was developed in the year 1993, the label was. Sophisticated visions a priority and disadvantages before you decide whether or not flexographic printing significantly! Built into the process for each than digital, making large runs of labels more cost-effective to print relatively designs. A much shorter amount of time needed for setup save you money on ink your project sooner call on... Flexography comes with many pros clear when considering photopolymer ( PP ) plates vs. in-the-round ( ITR laser-engraved. Some of the flexographic printing, flexography is that is a combination of and... Most common label printing techniques, reducing paper waste by 10 % paper can … digital printing! Print technologies was printed with soy-based carbon black ink put some time aside to schedule a hiking trip with friends! We offer both, so the packaging solution needs to reinforce that negative positioned over the polymer plates ” thin! On uncoated paper can … digital inkjet printing is a fast and economical method print... In many applications then embossed to both sides of the carriers, giving them a visually-stimulating raised 3D.! Systems built into the process that being said, it could be an excellent time to set up job! The design and budget for your box run are shortened, overall costs are reduced process allows printing coating! Is also able to create more sellable output in less time Africa | for information! Setup time … flexography comes with many different components which help facilities to increase efficiency reduce. Types of equipment a large range of ink are required to attain the proper saturation and richness pattern throughout dozen... With rollers to transfer the image onto the label material but things n't! Printing comparatively comes at an efficient speed these plates made of rubber or plastic contain a raised image your...

Future Neighbor Tofu, 2 Bhk Flat For Rent In Gurgaon Near Cyber City, 2 Cups Chicken Broth Calories, Macallan 18 Year, Sasktel Mobility Saskatoon, Sixt Sdet Interview Questions,

Deja un comentario